Jump Start to January 2005
February 7th, 2009Right now I’m going to jump start my Westfalia Time Warp Machine and move from 1992 to 2005. This will skip several adventures, repairs and modifications that occurred within this time frame, but don’t worry, these will be covered later when I return from Cyberspace.
The reason for doing this jump is to give you an insight on what happens when things start going wrong in a Vanagon and what it takes to fix them. This and the next rambling covers the decisions, procurement and installation of a re-built 2.1L Waterboxer Engine that I think are especially important at this time. First: There was a lot of discussion last year at various VW events on replacement engines for the water-cooled Vanagon engine and Second: The waterboxer engine over the years has become famous for coolant leakage and as these vehicles continue to age, the leakage issue becomes more to the frontline and what alternatives are available to correct it.
OK, ignition, lift-off and we’re into 2005.
Starting in the late fall of 2004 the Westy started leaking hydraulic fluid from the master cylinder, which serves both braking and clutch systems. Also in this period, coolant leakage from the left cylinder head increased significantly. Mileage was around 145K, so I felt lucky to get this much out of the Westy as I had heard horror stories about leakage issues at around 50K miles.
On January 17th, 2005, the master cylinder failed completely and clutch and shifting were totally in-operative. So, off went the Westy to the repair shop on a flatbed.
Next up: The DAR ( Decisions, Actions and Results )
